"The BIM process contributed immense value. We completed the project on schedule and half a percent under budget. BIM helped make that possible by preventing delays and costly issues."
—Howard Hobbs, Project Manager, Consigli Construction Co., Inc.
Framingham State University (Framingham) offers undergraduate and graduate programs on a traditional New England campus just 20 miles outside of Boston, Massachusetts. Well regarded for its academic programs, the university is a popular choice for students seeking a quality public education. To accommodate increasing enrollment, Framingham decided to build North Hall, a new 125,000-square-foot, 410-bed residence hall. The university had 3key construction goals: open on time, stay on budget, and minimize disruption to campus activities during construction.
Framingham turned to Consigli Construction Co., Inc. (Consigli) to deliver the project using a "construction manager at risk" mode of project delivery. The firm relied on Autodesk Building Information Modeling (BIM)solutions, including Autodesk® Revit® Architecture and Autodesk® Navisworks® Manage software, to help them meet the university's objectives. Consigli also used solutions from Vela Systems to take the advantages of BIM into the field. "BIM allows us to plan everything using intelligent models," says Howard Hobbs, a project manager with Consigli. "I cannot praise the benefits of working from models enough. BIM allowed us to anticipate, plan, and coordinate every aspect of the project in advance."
Consigli joined the project in the late stages of the design process. The team began by analyzing building models developed in Revit Architecture software by the project architects, Pfeufer/Richardson Architects P.C. By analyzing the models, Consigli was able to quickly understand materials and construction techniques required to realize the design. It looked for opportunities to reduce costs and streamline the construction process without significant alterations to the design.
Originally conceived as a conventional block and plank structure, Consigli saw an opportunity to reduce costs by modifying the design slightly. "We recognized that a steel frame with pre-cast planks would give both cost and constructability benefits," says Hobbs. "BIM makes it easier to view and compare differences in structural systems. The material takeoff tool helps us to track how different options can impact cost estimates."
"Ultimately, the designers and the owners make design decisions," adds Sullivan. "As a construction firm, we use models to drive conversations around choices that could enhance the project. Revit Architecture models make it easier for designers and owners to visualize how our insights could make their project more efficient."
To help coordinate the project, Consigli again turned to Navisworks Manage software. The firm required its subcontractors to use model-based processes to manage their construction tasks. This allowed the firm to use BIM to help coordinate construction and address interferences before construction began.
North Hall's design helped make the clash detection process more efficient because most floors shared similar layouts and building systems requirements.
Rather than tackling clashes for the whole building at once, the firm coordinated two floors at a time. After aggregating floor models provided by the subcontractors within Navisworks Manage, Consigli ran clash detection tools within the software. The team identified about 100 interferences on the first 2 floors. Working collaboratively with the subcontractors, the architect, and the project engineers, they addressed each clash and applied the corrections to other floors, when applicable.
"Identifying the interferences for the first 2 floors made it easier to address similar issues on other floors," says Sullivan. "When we coordinated the other floors, we only identified about two clashes per floor. The process went very quickly. During construction, the effort paid off. Only one notable clash surfaced in the field, and it was easily fixed."
Consigli's manager for MEP services, Ed Dubois, notes that Navisworks has had an enormous effect on the way the firm coordinates projects, especially with regards to mechanical, electrical, and plumbing (MEP). He says, "Using 3D models has made coordination simpler. Showing subcontractors where they may need to relocate systems is easier in 3D, compared to the traditional 2D process. Everyone sees issues—and how they can be corrected—more clearly."
Into the Field
The advantages of BIM did not stop at the door of the North Hall project office. Using solutions from Vela Systems, Consigli took BIM into the field. Vela Systems allowed Consigli to review project progress during construction on Apple® iPad® mobile digital devices. Consigli's project management team and the architects walked the project site and generated punch lists of outstanding items. Reviewing a Navisworks model on the same iPads helped the team pinpoint the location of each punch list item precisely.
"The old way of doing punch lists was very inefficient," says Andy Deschenes, BIM manager for Consigli. "You carried around a roll of drawings, marked it up, and then entered everything into a spreadsheet. Even using a laptop was a pain. Navisworks and Vela Systems completely transform the process. It's much faster and clearer. You can even take pictures of punch list items and link them to the task in Vela Systems."
Winning the Next Project
BIM has not only made it easier for Consigli to execute projects—it also helps the firm win work. When Consigli meets with potential clients, it showcases its BIM capabilities using model-based proposals. The firm takes prospects on a virtual tour of how its team uses 3D to help review, coordinate, schedule, and hand over projects.
"Increasingly, clients expect contractors to use 3D tools," says Hobbs. "Our presentations show that our culture is infused with BIM. Before they ever sign a contract, clients see we're thinking about more than how we can build a project. We're envisioning how we're going to finish the building they want. There's no question that BIM opens doors and helps win work."